Container for bakery products



' July 13, 1943.

H. F. WATERS CONTAINER FOR BAKERY PRODUCTS 5 Shelets-Sheet l Filed Oct. 15, 1941 l mvmon 'HHRRY E' WHTE/' HTTORNEY Juy 13, 19413. 'l1-1. F. WATERS 2,324,048

' CONTAINER FQR BAKERY PRODUCTS Filed Oot. l5, 1941 5 Sheets-Sheet 2 i' /AQ l i I l/f I- v .u I z da 46 4.9 l l z'a/ ff al a; I ,25 INVENTOILk lf/HRR Y wn TERs ATTORNEY July my 1943 H. F. WATERS 2,324,045@

CQNTAINER FOR BAKERYrPRODUCTS Filed om. 15, 1941 s sheets-sheet 5 INVENTOR.

` BY HTTOF? NEY HARRY/" WH Tf1-Rs y Patented July 13, 1943 UNITED STATES PATENT OFFICE CONTAINER FOR BAKERY PRODUCTS Harry F. Waters, New York, N. Y. A

Application October 15, 1941, Serial No. '415,008

Claims.

The present invention relates to containers, and, more particularly, to a containerespecially adapted for the packaging of bakery products, and to a method -of producing-such containers.

Heretofore, considerable difliculty was experienced in satisfactorily packaging bakery prod-A the product but the fat contained in the productwould frequently strike through the carton and would interfere with the appearance of the pack- :.ge. Even when the carton was specially treated, laminated or impregnated with a grease-proof material, it was difiicult,lif not impossible, to obtain sufliciently leakage-proof closure in the corners of the carton. As a rule, small openings re mained in such regions through which fat would leak out and dust and 'dirt would find its way into the package. A further diiliculty consisted in the circumstance that most bakery products breathe and for the reason it is undesirable to pack them in a hermetically sealed condition. As a result when it was attempted to wrap the bakery product into grease-proof liner sheets prior to inserting them into the container, frequently difficulty was experiencedin that the substantially air-tight closure of the liner sheets would cause the product to sweat and this circumstance Would decrease the saleability of the article. Clearly, the packaging art was faced with a vexatious problem for which, as far as Iam aware of, no satisfactory solution has been oi'- fered. l

I have discovered that the outstanding problem may be solved in a simple and completely satisfactory manner,

It is an object of the present invention to provide a container for bakery products which elimif nates the above difficulties and inconveniences.

It is another object of the present invention to provide a container of'novel and improved character particularly for bakery products including doughnuts, cakes, and the like, which comprises an outer carton and an inner Vliner of a substantialiy grease-proof character.A l

It is a further object of the invention to provide a container for bakery products which may be shipped and stored in knocked-down form and which may be brought into an operative position for the insertion of the product at a moments notice.

Still another object of the invention is to provide a container with an inner liner of special character attached thereto, the cooperation between liner and carton beingsuch that upon erectionof the carton from collapsed form, the liner is automatically moved into its open position for the reception of the product to be packaged, and upon closing the top portions of the carton, the liner is automatically moved into a position in which the product is completely enveloped by the interfering with the liner without, however, breathing of the product.

It is also within the contemplation of the invention to providev a container for bakery products, and the like, which combines simplicity of structure and low cost of production with an attractive appearance and with highly desirable packaging properties.

'I'he invention also contemplates a method for producing the container of the invention on a practical and industrial scale at a low cost.

Other and further objects and advantages of the invention become apparent from the following description taken in conjunction with the accompanying drawings in which:

Fig, 1 illustrates a top elevational view of a Acarton blank embodying the lprinciples of the present invention and having a liner attached thereto;

Fig. 2 depicts a similar view ofthe carton and liner structure folded along a transverse medial line;

Fig. 3 shows a similar View of the carton and liner in the collapsed form in which it is shipped and stored;

Fig. 4 is aperspective view, having parts broken away for clarity of illustration, of the container liner; and

Fig. 7 shows a perspective view of the completed and closed package.:

Y Broadly stated, according to the principles ol my invention, I provide a carton blank of special .character cut and scored along a plurality of Preferably, the liner sheet is of a glue lines.

to cooperate with a window provided inth'e car-` ton blank through which the packaged product may be viewed.A While various types of cellulosic or other sheets may be employed, the liner I generally preferv to employ is a special type of glassine paper or a special grade of Cellophane having a substantially grease-proof character but having microscopic pores present in its structure to an extent suicient to permitfbreathing of lthe packaged article.

This carton blank and the liner attached thereto are now subjected to various folding operations whereby carton and liner are brought into a position in which the marginal portions of the liner are brought into contacting position. While the lateral marginal portions of the liner may be adhesively secured together, I have found that in most cases it is to be preferred to dispense with such permanent connection and to rely on the overlapping arrangement of such portions for providing sufficient end closure of the cartons. Experience has shown that such structure is highly desirable in that while it prevents the admission of dust and other detrimental agencies into the interior of the package, it also provides restricted channels through which the packaged product may breathe. I have also provided a novel and special co-ordination of the fold lines'and glue lines of the carton whereby a/novel and automatic cooperation between carton and liner structure is obtained. This is of particular importance in employing the container of the invention on a practical and industrial scale in that by performing certain manipulations on the car ton, the attached liner sheet will be automatically brought into operative position in which all of its terminal regions cooperate or overlap thereby greatly Afacilitating the use of the container, as it will be set forth more fully as the description proceeds.

Referring now to Fig.A 1 of the drawings, reference character I generally denotes a carton blank embodying the principles of the present invention. Blank III is provided with transverse lscore lines I I, I2, and I3 and with longitudinal score lines I4 and I5. 'I'hese score lines define main panels I8 and I1 and a pair of end panels I8 and I 9. In addition, main panel I8 is provided with hingedly connected top panel with a closure flap, or extension, 2l and a bottom panel l22 is provided between main panels I8 and I1.

End panels I8 and I8 are provided with top naps 23 and 24, respectively, and with bottom closure naps 25 and 25, respectively. Thumb tabs 25a and 28a 'are integrally formed with bottom closure flaps 25 and 26 and are adapted to cooperate with corresponding slits 25h and 28h, respectively, provided in bottom panel 22. Medial score lines 21 and 28 are located along the longitudinal center line of end panels I3 and I3 and a similar transverse medial line 29` is arranged in bottom panel 22. Main panel I1 is provided with hingedly connected side naps 30 and 3I at its lends. It

the carton blank is somewhat similar to the f blank disclosed in my oo-pending application Ser. No. 255,030, iiled February '1, 1939, to which reference is hereby made for further details. Front vmain panel I6 and part of top panel 2l is provided with a window 32 through which the contents are exposed to view.

The first step in the preparation of my novel container consists in attaching a liner sheet 33 to the blank by means of appropriately disposed As it has been set forth in the foregoing, the liner sheet is preferably composed of a transparent or translucent cellulosic material such as glassine or Cellophane. Preferably a sheet of such character is used which is at least slightly permeable to air while at the same time it is resistant and impermeable to fats or grease. Liner sheet 33 has such dimensions as to extend beyondmedial score lines 21 and 28 of end panels I8 and I9 respectively. The 'shape and location of the glue lines will be readily observed in Fig. i. It will be noted that glue lines 34 and 35 are provided around window 32. Similar glue lines 36 and 31 are provided on the two halves of bottom panel 22, c are being taken to avoid the provision of glue lines extending into any one of the score lines defining such panels.' Main panel I1 is provided with an oblong shaped glue line 38 which, however, does not extend to the bottom edge of such panel but ends at a substantial distance therefrom. Similar closed oblong glue lines 39 and 40 are provided on side flaps 30 and 3| of main panel I1. A pair of longitudinally extending glue lines 4I and 42 are provided in end panels I8 and I9, respectively, beyond medial fold lines 21 and 28. In addition triangular glue surfaces 43 and 44 are provided in bottom end flaps 25 and 28, respectively. The object of this particular arrangement of glue lines will be more fully explained hereinafter.

Theilrst step in converting carton blank Il and liner 33 into a lined container of special `be noted that-by folding carton I2, the liner has been simultaneously folded and its longitudinal and transverse edges have been brought into registering superposed position. The longitudinal edges of the liner extend beyond medial lines 21 and 28 of end panels I8 and I8 and are exposed to the exterior. These exposed superposed marginal strips of the liner denoted by reference characters 45 and 4B in Fig. 2, may be adhesively secured together or, in case the liner sheet is constituted of lor coated with a fusible substance. ma'y be permanently bonded together by the application of heat and pressure. I have found, however, that it is to be preferred to leave these marginal strips unsecured to each other,` and merely to rely on the special cooperation of carton and liner to maintain such strips in overlapping position. This procedure and the resulting structure are particularly advantageous for packaging bakery products because no air-tight closure is provided and "breathing" of the packaged bakery producfs is not prevented.

The next step illustrated ,in Fig. 3 consists in folding end panels I8 and I3 about their respective medial lines 21 and zo and thereby folding 30 and 3| hingedly connected to main panel I'I. The outermost region of the end panels may be adhesively secured to glue flaps or panels 30 and 3|. It will be noted that during this operation edges 41 and 4B cooperate with the end panels I8 and I9 and act as folding edges about which the margina1 strips of the liner are folded. This operation completes the package and provides the structure illustrated in Fig. 3 which is an erectable container in flattened form collapsed on medial lines 2l, 28 and 29. The container may be shipped and stored in this flattened condition in which it requires only a fraction of the'Y space taken up by the container in its erected or set up condition.

When it is desired to fill the container of the invention, the flattened container is erected by applying pressure to its medial lines 2'|, 28 and preferably by also applying some pressure on the corresponding medial line 29 of the bottom panel. Thisoperation will cause squaring up of the container into theshape shown in Fig. 4. All of the y essential'and novel structural characteristics cf the package of the invention will be readily observed in this figure. Thus, it will be noted that bottom flaps 25 and 2S of end panels I8 and I5 are extended downwardly and have thumb tabs 25a and 26a integrally formed therewith. In addition, the two triangular tabs 49 and -5|) extend-y ing from the bottom corners of the liner are attached to the corresponding bottom naps 25 and 26 by means ofthe lowermost portion of glue lines 4I and 42 and triangular adhesive surfaces 43 and 44. These adhesive portions will n attach tabs 49 and 50 to bottom fiaps 25 and 26 in such manner that they will follow movements of such flaps. Thus, for example, aps 25 and 26 may be folded against the outer surface of v bottom panel 22 and thumb tabs 25a and 26a may A further important and interesting property of the erected container is the special locking effect to which the longitudinal marginal strips 45 and 46 of the liner are subjected.- As it has been explained in the foregoing, this locking effect is due to the cooperation of end panels I8 and I9, folded about medial lines ,\2| and 28 and thereby folding marginal strips between the inner face of medially folded end panels I8 and I9 and glue naps 30 Hand 3| which will maintain such strips of the liner in the illustrated/face to face position without the necessity of any. adhesive applied to the liner proper.

After lthe container has been locked in its erected condition by the operation of thumb tabs 25a and 26a, it is ready for filling and, for example, as shownin Fig. 5, a. plurality such as half a dozen doughnuts may be inserted into the space defined by the liner withinthe box. Hereafter top end flaps 23 and 24 are pushed inwardly into the plane defined by the top hinge lines of the body of the` carton. During this operation the special structure of top flaps 23 and 24 co operates with the special shape of glue line 34 on top panel- I6. As it will be best observed in Fig. 6,v the diagonally cut edges 5I and 52 of top flaps 23 and 24 respectively will press against the corresponding portions of the liner sheet. Due to the fact that this liner sheet is attached to main panel IB by means of glue lines 34 and 35, folding down of top flaps 23 and 24 will cause pulling down of top closure flap or panel 20, this cooperation being further determined and adjusted by means of inclined portions 34a and 34b of glue line 34. This cooperation will result in pulling down top closure flap 20 and.at the same time pulling the top transverse marginal portion of liner 33 into an overlapping position with its corresponding bottom marginal portion. Extension 2| of top flap 20 may be now inserted into thespace between main panel I1 and top closure flaps 23 and 24 thereby completely closing the lled container. v

Fig. '7 illustrates the filled container in its completely closed position, turned around in order to have window 32 in the front portion thereof. 'I'his Awindow extends through a portion of top flap or panel 20 and through a portion of main panel I6. Due to the transparent or at least translucent character of the liner sheet employed in the container ofthe invention. the contents may be readily observed Aand a package of attractive appearance having great sales appeal is obtained.

It will Abe noted that the present invention provides various important advantagesl Thus, first of all, a container of simple and inexpensive construction is provided which niay be shipped and stored in a collapsed or knocked-down condition.

,The duplex construction described in th'e foregoing makes it possible to combine great mechanical strength with complete grease-proofness, provided that a liner of suitable properties is employed. Y

, It is also to be observed that the container of the invention is so constructed and arranged that the various folding operations required for converting the collapsed container into a finished package in which the packaged goods are com-v pletely surrounded and protected by the liner, are carried out completely automatically. This is due to the special arrangement and configuration of the score lines of the carton and of the glue lines attaching the liners to said carton.

Moreover, the container of the invention has such liner structure incorporated therein which, if desired, may be completely free from seams, the terminal regions of the liner being merely maintained in registering or overlapping position. Consequently, while it is practically impossible fordirt and dust to leak into the package or for ygrease contained in the bakery products to leakY out of the package, the contents are not com-- pletely sealed from the atmosphere but are in restricted and controlled communication there; with. In other words, the packaged products are free to breathe and may be maintained in a fresh, wholesome and saleable condition for a relatively long time. l

Although the present invention has been described in connection with a preferred embodiment thereof, variations and modifications may be resorted to by those skilled in the art without departing from the principles of the invention. I consider alll of these variations and modications to be within the true spirit and scope of the present invention as disclosed in the foregoing description and defined by the appended claims.

I claim:

l. A lined container adapted to be erected from collapsed form which comprises an outer carton cut and scored along a plurality of lines to define opposed pairs of main and end panels, a bottom panel between said main panels, top and bottom closure flaps for said end panels, and a top closure flap for one of said main panels; a medial score line in each of said end panels and in said bottom panel upon which said carton is collapsed, and a liner sheet attached to said carton by means of a plurality of glue lines and folded upon itself along the medial line of the bottoni panel, said glue lines including lines securing the longitudinal marginal portions of the liner to a line beyond the medial fold line of the end panels whereby upon erectionof said carton the liner will be likewise erected and saidmarginal portions of the liner will be maintained in registering face to face position Without directly connecting such portions together.

2. A lined container adapted to be erected from collapsed form which comprises an outer` carton cut and scored along a plurality of lines to define opposed pairs of main and end panels, a bottom panel between said main panels, top and bottom closure iiaps for said end panels, and a top closure flap for one of said main panels; a medial score vline in each of said end panels and in said bottom panel upon which said carton is collapsed,

and a liner sheet attached to said carton by means of a plurality of glue lines and folded upon itself along the medial line of the bottom panel to open and to close therewith, said glue lines including lines securing `the longitudinal marginal portions of the liner to a line beyond the medial fold line of the end panels and adhesive on the bottom flaps. of the end panels whereby upon erection of said carton said liner will belikewise erected into a position in which said marginal portions thereof will be maintained in registering but disconnected face to face position and the triangular tabs formed in the bottom of the liner will be attached to corresponding end panel flaps for movement concurrently therewith.

3. A lined container adapted to be erected from vcollapsed form which comprises an outer carton medial score line in each of said end panels and in said bottom panel upon which said carton is collapsed, and a liner sheet adhesively secured to said panels by means of glue lines and medially folded along the medial line of the bottom panel,

said glue lines including lines extending along4 the body and the flap portions of the end panels and securing the longitudinal marginal edges o! the liner whereby upon erection of the carton said liner will be likewise erected and the bottom tab portions and the top mouth portions of the erected liner will automatically follow displacements of the bottom and top flaps into closing position.

4. A lined contained adapted to be erected from collapsed form which comprises an outer carton out and scored along a plurality of lines to denne opposed pairs of main and end panels,-a bottom panel between said main panels, top and bottom closure naps for said endpanels, a top closure fiaprior one of said main panels, and lateral glue flaps for the other of said main panels; a medial score line in each of said end panels and in said bottom panel upon which said carton is collapsed; and a liner sheet adhesively secured to said carton and medially folded along the medial line of the bottom panel; said liner sheet having its registering longitudinal marginal portions interlocked between the inner face of the medlally folded end panels and their corresponding glue flaps. i

5. A lined container adaptedto be erected from flat folded form whichcomprises a carton having jecting above the body portion of the carton and I attached to the top naps and to the top panel whereby upon closing said top naps the 'mouth portions .of the liner will be automatically pulled into overlapping position, and thumb tabs incorporated into the bottom closure iiaps and adaptv ed to cooperate with corresponding slits in said bottom panel to lock the carton mits erected condition. i v HARRY 1". WATERS. 

